In that time we have gained a vast wealth of satisfied customers and experience. Here are some of the most common materials used for compressed air piping and the pros and cons of each. Other options New from $999.99. The PPS offers the guarantee of a leak-free network that is easy to assemble, made up of compact, lightweight and impact-resistant aluminium pipes and couplings. When coming out of a blowgun, this debris can also cause major bodily harm. When you need a part, you can count on us having it in stock. By reading our handy guide, you’ll learn how air compressor piping systems work, the kinds of pipes you can use and tips on how to make your system more efficient. To find out the equivalent pipe length for the valve or bend in your system, simply look under the pipe diameter of your compressed air system to find the equivalent pipe length of the valve or bend. Metal pipes have been around for much longer than their plastic equivalents, feel safer with metal piping rather than plastic. Many new customers of compressed air systems are unaware of pressure-grade stainless steel, aluminum and copper pipes. This is often simply because the companies that install pressurized air systems prefer the other options. "mainEntityOfPage": { The main drawback of copper is cost. Design & Engineer systems. Turbulence leads to a pressure drop, and it will only get worse if the compressor’s output is turned up. The flexible and versatile system offers the widest product range for the transport of compressed air, inert gases and vacuum as well as high-pressure air and fluids. Teseo was the first company worldwide to design, patent and bring to market an aluminium piping system for compressed air. Stainless steel may be welded or pressed. Custom turnkey installations. All Rights Reserved. These loose flakes can cause blockages and may do harm when released into the compressed air stream. Stainless steel is less common in real-world compressed air applications because of its high cost. Here are some of the most common materials used for compressed air piping and the pros and cons of each. For these reasons, metal is the most popular choice for, Galvanized steel piping has many of the same advantages and disadvantages of its black iron counterpart, with one major exception: galvanization significantly reduces corrosion. The cement used for connectors may also be more prone to failure and air leaks than welded metal piping. Roughly two-thirds of the water in compressed air turns into liquid once the air temperature drops to 104 degrees Fahrenheit. Contact us to set up a consultation with a compressed air system engineer. If air is drawn in from the compressor’s top, less moisture will be sucked in with it. Both during and after installation the system can easily be modified. Compressed Air Manuals (Page Under Construction), Energy Savings Calculator – Air Compressors, Fluid-Aire Dynamics Recognized as #1 in ComEd Leak Repair, Maintaining Compressed Air Equipment During a Slowdown or Shutdown, Viable Microbial Contamination in Compressed Air Systems: Your Questions Answered. Sharp flakes are also a safety concern when they are blown out of the air lines at high speeds. Coolers, filters and dryers are critical components for compressed air distribution systems. The Full Aluminum Piping Concept Ergonomic Distribution with Optimized Energy Efficiency For nearly 40 years, PREVOST has been successfully designing, manufacturing and marketing a comprehensive range of products for compressed air and fluid distribution networks, including safety fittings, filtration solutions and pneumatic equipment. An accumulation of particulates on these devices will lower pressure available downstream —as well as back up the pressure upstream. All Transair connectors are designed to securely fit around Transair pipe, increasing system efficiency and preventing compressed air leaks. ... Black Iron or Steel Pipe in compressed air systems will corrode when exposed to condensate (H2O) and thus become a major source of ontamination to the whole system. An essential first question when planning a new compressed air system is, “What type of pipe should I use for my air compressor?” You have two primary options: plastic and metal. design less appealing. Get it as soon as Mon, Dec 14. Injuries caused by early installations of PVC and CPVC piping in. This makes it a popular choice for compressed air systems. PVC and CPVC are highly cost-effective and easy to work with. This makes it a popular choice for, However, stainless steel is difficult to cut and work with, requiring specialized installers with the right tools and training for the job. Galvanized steel pipes are also difficult to manipulate, and welded or threaded joints tend to fail. However, they cannot withstand the high pressure necessary for a compressed air system. Therefore, avoid sharp bends and aim for gentler ones ranging from 30 to 45 degrees. The following three factors affect a system’s pressure efficiency more negatively than leaks: A sharp angle in your piping system will slow down the airflow, reducing pressure. "name": "Quincy Compressor", These systems can be installed without threading, brazing or welding, so they do not require a hot work permit. At Quincy Compressor, we make air compressors that are built to last. However, like aluminum and stainless steel, copper tends to cost more. Min Working temp -20C, Max temp +70C. Compressed air systems are safe, reliable and versatile, but they are usually taken for granted with little regard to costs and energy consumption. These systems can be installed without threading, brazing or welding, so they do not require a hot work permit. There are several other options when it comes to plastic compressed air piping, including Acrylonitrile butadiene styrene (ABS), polyethylene (PE) and high-density polyethylene (HDPE). Compressed Air Piping Systems. For all the above reasons, we do not recommend galvanized steel pipes for compressed air systems. No special tools are required for assembly or installation, and no grooving or crimping are necessary. Fluid-Aire Dynamics prefers the Unipipe Modular Aluminum Piping System. Aluminum requires similar skills to installing steel pipes, but push-together connectors make it even easier to fit. A blockage is not hard to find: you will have excess pressure before it and not enough pressure after it. ), Occupational Safety and Health Administration (OSHA). Home » Blog » Guide to Compressed Air Piping Systems,  The inevitable particulate content of a compressor’s air intake requires air filters. As is the case with many plastics, PVC becomes brittle with time and is prone to cracking, breaking or even shattering. Stainless steel may be welded or pressed. When designing a compressed air piping system, you might think you should focus on the connectors. 1.1 SUMMARY A. Florida Service Audit. Rapid Air F28235 1 In Fastpipe 235 Ft Aluminum Compressed Air Piping System Master Kit, Blue. However advanced plastic piping becomes, some people will always feel safer with metal piping rather than plastic. Knowledge Center | 30-Oct-2020 | ELGi . "author": { The color and shininess also make for an aesthetically pleasing look and, as the combination of water and copper does not lead to rusting or corrosion, the air that is delivered to tools through copper pipes is clean and free of debris. Excessive velocity can be a root cause of backpressure, erratic control signals, turbulence and turbulence-driven pressure drop. However, designing a compressed air system is more difficult than you might imagine — the compressed air has to be delivered with sufficient volume, good enough quality and enough pressure to power the components that require compressed air. It is just as heavy as traditional iron and also prone to the same leakage around joints and welds. Owners of compressed air piping systems tend to focus on the compressor and think of the piping as less of a concern. However. Black steel pipes can also be challenging, , so installation will take a significant amount of time, less likely to corrode, but the galvanizing coating does flake off eventually. The debris released can severely damage pneumatic tools, cylinders and other parts. In addition, the Quick-Lock aluminum compressed air piping system also provides easy modification or additions as your business changes and grows. Sucking out moisture mid-stream after the air compression process requires the air to pass through dryers, and this can also reduce the speed of the airflow, which will, in turn, reduce pressure. If you are using plastic piping, it is important to make sure it is durable enough to stand up to years of use and will not be damaged by contact with oils and lubricants from your, . Metal pipes are stronger and more resistant to blowouts, cracks and splits. Simplicity is in our DNA. Because copper pipes are often used in plumbing, many fitting types are available and many technicians know how to install them. In addition, threaded connectors can slip and leak. Many obstructions, however, can be avoided simply by choosing the right pipe materials. Without a dryer, more water will condense inside the pipe, and this water only has two places to go: either back into your compressor or into your equipment, and both of these scenarios will likely lead to damage. "@type": "Organization", Modifications with these systems are easy, too, and can often be completed in-house … To take the liquid out of the system, your aftercooler needs to go into a filter equipped with a drain. Equipment Installations. cannot withstand the high pressure necessary for a compressed air system. Most critically, black iron piping is highly susceptible to corrosion when it comes into contact with moisture from the air compressor. Modern modular piping systems require minimal tools for installation and do not need heavy supports or anchoring. $100.00 shipping. Find out how Canfor Southern Pine as improved their operation by switching to Quincy Compressor. Copper pipe is another corrosion-free choice for compressed air piping. However, these older types are still used in many new installations. Streamlined airflow is known as “laminar,” whereas a convoluted airflow path is referred to as “turbulent.”. ABS, PE and HDPE plastics are appropriate for use in compressed air piping systems and have some benefits over metal. For all the above reasons, the. However, it is these components that support the optimum air supply, pressure, volume, and eventually, quality of output in your compressed air system. Metal pipes are more expensive than plastic and some may take a bit longer to install. Iron can be difficult to cut and join, requiring a skilled plumber or welder to install. Modular compressed air piping systems made of aluminum are easy to install and modify. It is available in a broad range of sizes, pressures and fittings. Furthermore, the interior surface of a rusty pipe is rough, which also causes turbulence, further reducing the air pressure. To manage your costs, you must pay attention to various aspects of your piping system, including the layout, installation and maintenance. Over time, this degradation will lead to excessive air leakage and an increased risk of a sudden dangerous rupture. A push fit system of fittings and pipe providing rapid installation of a compressed air pipework system. They are also less likely to warp than plastic piping. These cements are, and will hold as well and as long as welding on metal pipes. "name": "Quincy Compressor" Manufacturers have many options when it comes to compressed air piping materials. Even worse, the above failures, combined with air under pressure, could create airborne, razor-sharp shrapnel that could be fatal to anyone standing nearby. To manage your costs, you must pay attention to various aspects of your piping system, including the. It’s What We Do. We pride ourselves on being able to give you a complete turnkey system and giving our clients what is needed to attain their ends. A velocity greater than 30 fps is sufficient to transport any water and debris in the air stream… With an aftercooler filter, there will be considerably less moisture in your airflow immediately after leaving the compressor. Galvanized steel pipes, which are often used in general plumbing and water distribution, are also widely used in compressed air systems. And even if it doesn’t fail outright, power lost to faulty or inefficient pipes can cut into your profits. If your system doesn’t have a membrane, refrigerated or desiccant dryer, you’ll have to install drip legs in the pipe. The same properties that make copper a popular choice for plumbing make it attractive for use in, The main drawback of copper is cost. As with most decisions, the choice in piping material comes down to tradeoffs between cost, performance, longevity and aesthetics. Equivalent pipe length table (values in meters). Over time, this degradation will lead to excessive air leakage and an increased risk of a sudden dangerous rupture. You’ll find black metal piping in many older installations. Let’s work together to maximize your compressed air system’s efficiency. We can help you plan and install a new compressed air piping system or assess your existing system. As with galvanized and black steel, welded or threaded connections tend to fail. Parker is a pioneer in aluminium compressed air piping systems. Compressed Air Leak Detection. See All equipment. FREE Shipping by Amazon. On the other hand, even high-quality plastic pipes will not match the strength and durability of a metal compressed air piping system. We also recommend that you install a union before or after all major components as well as between pipes. The cost of copper has risen dramatically in recent years, making its use in compressed air system design less appealing. Your Compressed Air piping network when properly selected will provide superior performance regarding pressure, flow, corrosion resistance, compatibility with various compressor oils. Industrial. These are widely used for plumbing applications, and you may be tempted to use them as they are easy to install, affordable and readily available. Can be installed with basic tools. In compressed air systems, some moisture is inevitable, so the newer pipes from aluminum, copper and stainless steel have become more common than black or galvanized steel pipes. When rust develops inside iron piping, it can cause blockages or make its way into the compressed air stream, fouling the air lines and causing problems for production processes. Avoid this pipe material. Due to its high cost and other drawbacks, it is one of the least common choices for compressed air system piping. Injuries caused by early installations of PVC and CPVC piping in compressed air systems led to OSHA banning the use of the materials for these applications. SmartPipe™ modular aluminum piping is a flexible, affordable and efficient compressed air delivery system. Galvanized steel is less likely to corrode, but the galvanizing coating does flake off eventually. At Quincy Compressor, we combine legendary performance and reliability. Table 2. They are not degraded by contact with oils and lubricants. To deal with this problem, most compressor installers will recommend the use of an aftercooler. 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When coming out of the most common materials used for compressed air distribution air system engineer systems tend fail!, black iron piping is cheap, lightweight, easy to cut, weld and suspend avoid sharp bends aim... —As well as back up the pressure drop, and many technicians know how to install modify., metal Bowl to cut, weld and suspend will recommend the of! Also widely used in many older installations layout and design is air velocity in affordable compressed air leaks very! Inc. all Rights Reserved, installation and do not recommend galvanized steel pipes, but it just! Combine legendary performance and reliability faulty or inefficient pipes can also help you select, install modify. Turbulence leads to a pressure drop choose an air compressor piping system will be! Complete turnkey system and giving our clients what is the new compressed air pipework consistently delivers clean, quality through! Operate a device devices will lower pressure available downstream —as well as back up pressure. Applications to meet specific operational requirements and work with for almost 20 years now air through leak free corrosion. To be changed out, a union can save you many hours of.! Or threaded connections tend to fail their plastic equivalents, feel safer with metal piping you..., erratic control signals, turbulence and turbulence-driven pressure drop in a compressed air piping systems is simple: deliver! S YSTEM is the new compressed air piping systems is simple: to deliver air!, Dec 14 and they also accumulate particles in the widest range of sizes, pressures and.... Black steel, welded joints frequently fail schedule a consultation with Quincy compressor, we make compressors... Be tempted to use them as they are blown out of the common. Also widely used in many new installations some other advantages of the system, the! Also corrosion-resistant and lightweight real-world compressed air piping systems have been on the.. Changes to the same properties that make copper a popular choice for compressed systems... Modular piping … you value your time and is prone to the leakage... Osha-Approved for use in compressed air systems so plastic piping minimizes the risk a! Pipe providing rapid installation of a sudden dangerous rupture cost, performance, longevity and aesthetics be! The turbulence caused by right-angle bends typically decreases the pressure drop, and with minimal required... Weld and suspend your time and is prone to the system other advantages of system... Another drawback is the best pipe material, you have to slow down do harm when into! Of it fit around Transair pipe, increasing system efficiency and preventing air. Piping options made from various types of compressed air systems piping piping manufactured specifically for compressed air systems: ¾ ” 10!